High-speed punches and precision punch of the integration

High-performance automatic precision punching technology in the punching industry has always occupied a special position drilling milling machine. Unless the matching mold with the same level of excellent performance, even the best performance of automatic high-speed punch is also impossible to obtain the highest performance. High-speed precision punching the same reason, if the automatic punch can not achieve the desired performance, even the world’s best die can not play its due role. In making investment decisions, no one stamping company will be compromised in the quality of the product, and asked to achieve the highest level of productivity. In the investment decision-making, the need to better understand the development trend, not short-sighted, do not see the best symbiotic environment, and will unduly focus on short-term investment cost savings. Most European manufacturers, especially the German metal stamping industry very much appreciate this belief. Easy to forging press) the success of the company’s sales is a good proof, especially in the Yangtze River Delta region and its surrounding high degree of specialization in the development of mold manufacturing enterprises better illustrate this point. About this project Previously, the customer had to punch the parts specified in the processing contract on its four presses, working seven days a week for 24 hours a day to meet the production requirements of 350 million parts per year. The plant was still using non-forgeable presses) and Punch produced by non-Stepper companies. In the case of overtime hole punching machine, the plant’s existing production equipment stamping speed of 400 times / min, and the use of Bruderer and Stepper companies combined production equipment, the ramping speed increased to 800 times / min hydraulic press manufacturers. As a result of the use of two sets of equipment, so the production efficiency of its parts of not less than 1600 pieces / min. This is the effect of the rationalization effect.

However, for the high-speed machine tool system standards, the company’s deputy general manager of Mr. Wang clearly pointed out: ‘Speed ​​does not mean everything, from the high standards of equipment and mold requirements to start.No doubt, the real situation should be : Only consider the whole process of high – speed stamping, continuous production of three shifts, and a high degree of reliability, in order to explain whether it is a perfect or special solution. Just look at the easy punching press.) The company’s punching machines, with its high rigidity design and rigorous level of accuracy, can understand why the system has such a high performance. The success here is based on the expertise of Taiwan and Japan. Where all the high-quality mold parts are designed and manufactured in-house. The mold product line can be divided into three main categories: starting from the PROTO series of molds (for the production of similar prototype tensile die, short delivery time), to the MODULAR 1st generation modular mold (for small and medium-sized product line and complete sets Product line) to modular F1 SUPERTEC technology (for best-in-class mass production).

Super Material In addition to the use of special ceramic materials, the term ‘super-material’ as used herein refers to a hard metal material specially developed for Stepper having a very fine grain structure with a particle size of only 0.3 m ( Typically a hard metal particle size of 0.7 to 1 μm). Precisely because of the fine grain size of the hard metal, it provides the basis for the manufacture of molds with a stable blade, so that their products have a long service life and, of course, many other necessary factors. These factors include internally developed super-surface technology, which enables the product to be machined to have a surface roughness of Ra0.01μm with a tolerance of 1μm. Another example is the development of spraying facilities, the coating surface hardness up to 5000HV. F1 SUPERTEC features high precision and high productivity. This innovative project is a good example of the argument that the ‘Made in China’ molds are still profitable and can benefit the world over. In fact, the company also offers a variety of automatic punch debugging services, Mr. Zhao is not contradictory, he said: ‘For us, on the one hand set up a stamping shop is very important, we can use these presses Testing, using our stamping dies, or developing new manufacturing processes. On the other hand, we also provide services to customers who have no experience or expertise in metal stamping and solve production bottlenecks for those in need . ‘

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